Month: December 2021

Top 5 Advantages of Using a Wet Granulation Machine

Posted on by ebri

Since the 1950s, granulation has been frequently employed in the pharmaceutical and agricultural industries. While the science is much the same as it was over 70 years ago, granulation processes and equipment have improved, allowing for a wider range of applications.

Rotary Drum Granulator in Manufacturing for Shipping
Rotary Drum Granulator in Manufacturing for Shipping

Generally speaking, there are 2 methods main methods of granulation: dry and wet granulation. Wet granulation employs the use of water or a binder to stick particles together while dry does not. In this article, you’ll understand more about wet granulation and how it can benefit you.

What is Wet Granulation in Fertilizer Granulation?

Granulation is the process of combining and attaching primary powder particles to form larger, multiparticle entities called granules. Wet granulation is a size-enlargement method that involves agitating a liquid into a powder to produce agglomeration or grains. It is the most popular and oldest method of tablet production.

Wet granulation is becoming very popular in the agriculture industry, particularly in fertilizer production. It creates granular fertilizer with a higher moisture content than dry granulation, requiring the end product to be cooled and dried to solidify.

New Design Organic Fertilizer Granulator for Granulation Plant
New Design Organic Fertilizer Granulator for Granulation Plant

What Are Advantages Can I Get When Using the Wet Granulation Machine?

  1. Better Granule Forms

Wet fertilizer granulation includes forming granules directly on a granulator pan from the feedstock without the use of intermediate stages or seed ingredients. As a result, the product has a perfectly uniform cross-section.

The granules are more spherical and have better flow properties than powders. The moist granules are dried correctly and combined with other essential excipients before being compressed into granules, whether they are manufactured with a rotating drum, disc pan granulation, or spray granulation.

  1. Improved Content Consistency

Wet granulation changes the properties of formulation ingredients and allows them to overcome granulation problems. Moisture is kept at a constant level to ensure that the process does not cycle.

By preventing segregation of components of a homogenous powder mix during processing, transferring, handling, and/or storage, wet granulation lowers intra- and inter-batch variability. The approach has the advantage of permitting the safe and efficient granulation of materials that are either toxic or fundamentally difficult to granulate.

Disc Pan Granulation System
  1. Longer Lifespans for Machines

Low compression pressure can be used due to the improved compressibility of powders as a result of the wet granulation process. As such, machine wear is reduced, and the machine’s life is extended.

  1. Improved Product Solubility

The approach may improve the dissolving rate of poorly soluble fertilizers by introducing hydrophilic characteristics to the surface of the granules.

  1. Healthier Working Environs

Wet granulation minimizes the amount of dust produced during the manufacturing process, lowering the danger of cross-contamination and worker injury.

Granulation Solutions

Wet granulation is used to improve homogeneity, flow, consistency, solubility, compressibility, and even bioavailability of granule forms. We produce amazing wet granulation plants that use a one-of-a-kind blend of tried-and-true technology and bespoke solutions, regardless of your application or need.

Standard components such as our high shear mixer granulators and fluid bed dryers are used to come up with plants that are customised to the customer’s specific needs. Contact us today!

How To Use An Organic Fertilizer Production Line Efficiently?

Posted on by ebri

The production of compost, and the subsequent manufacturing of fertilizer, is a detailed process. It often involves multiple pieces of machinery. The creation of compost, over the course of many weeks, can be accelerated through machines that can turn the material rapidly. From there, the compost will dry, leading to materials that can be made into a powder, granulated, and subsequently formed into pellets. This is one of the most common ways that organic fertilizer is produced. Here is an overview of how organic fertilizer production lines are maintained.

3D Diagram of Pig Waste Disposal System
Complete pig manure disposal system for pig farms.

What Is A Organic Fertilizer Production Line

By definition, this type of organic fertilizer production line is able to utilize fertilizer, which is produced organically, to subsequently create pellets for fertilizing purposes. Some of these machines are able to create organic fertilizer from the waste materials from animals. Others can use municipal solid waste, sludge, industrial waste, and of course animal waste outside of what is on a farm. However, this is all done with machines that must be maintenance on a daily basis.

Machines Used With Organic Fertilizer Production

There are several machines involved in this process. The first is going to be a compost turner. These can either be smaller machines, manually operated, or those that are fully motorized. There will also be a solid liquid separator machine. This will allow the compost to be dried out extensively. This is necessary for the formation of the pellets of organic fertilizer. Additionally, organic fertilizer granulators will be needed. All of these machines will be maintenance on a daily basis.

Rotary Drum Chicken Manure Fertilizer Granulator
Rotary Drum Chicken Manure Fertilizer Granulator

How To Maintenance Organic Fertilizer Machines

There are several areas that will need to be maintenance over time. This will include the lubrication of all of the major components that move. There are hundreds of bearings that will have an operational life of several years. However, bearings can wear down without proper lubrication, which can be a costly problem to resolve. Additionally, checking for overheating is another factor to consider. This also involves ensuring that oil, and other lubricants, are properly maintained. Chains are needed for the entire system to mechanically function. They should be replaced if worn down and at least cleaned once every three days.

Small Scale Organic Fertilizer Prodution Plant
Small Scale Organic Fertilizer Prodution Plant

How To Improve Production Levels

Production levels can be increased dramatically in several different ways. You must make sure that the rotating gears are lubricated, which will ensure the highest possible production levels. The chassis of some of the machines will need to be dusted off, and impurities removed, on a daily basis. Should any of these impurities get into the mechanism, they can jam the entire system.

Regular maintenance is always important when using a organic fertilizer production line specifically for the manufacturing of organic pellets. These can be produced in the span of just a few hours, if everything is operating properly. The production of these materials is needed for all farms in order to inspire proper growth of crops. Whether this is owned by the farmer who is using it, or if it is utilized by a company producing pellets, these maintenance tips will extend the life of this machinery and production line indefinitely.

NPK Fertilizer Plant Set Up Guidance

Posted on by ebri

The production of fertilizer will often include the use of nitrogen, potassium, and phosphorus. These are three of the most important components of any farming operation.

These elements are necessary for the growth of many different types of crops. Unfortunately, as one crop grows, it will actually deplete the soil of these nutrients. There are ways of injecting these materials into the soil to improve their deprivation, and there are also machines that can produce this fertilizer regularly. If you are looking for a brand-new NPK fertilizer line from sx, you must first assess how it is made and what the output is going to be.

NPK Granulation Line Installation Site
NPK Granulation Line Installation Site

Why Is This Fertilizer So Important?

As a plant grows, it needs to have access to very specific nutrients. Of those nutrients, potassium, phosphorus, and especially nitrogen are in high demand. These are often depleted in great abundance, depending upon the crops you are growing, and are not easily replaced through the natural process. Although you could rotate crops to replenish components like nitrogen, it is simply easier to inject these after creating the fertilizer. To do this yourself, will need to obtain the latest NPK fertilizer production line so that you have a constant source for this material.

How Are These Production Lines Set Up?

These are very elaborate apparatuses, literally entire factories, that are created for the sole purpose of creating this fertilizer. In the farming industry, there is no other form of fertilizer that is as important or in demand as NPK. There are machines that can also produce this fertilizer, at the commercial level, yet there are entire production lines that can be set up as well. They can produce power he fertilizer, as well as fertilizer pellets, all of which can be handled automatically by the systems.

NPK Powder Production Line Onsite Installation
NPK Powder Production Line Onsite Installation

These systems will include an area where materials are ground up into a fine powder. There is also the fertilizer mixer, and a component for the granulation process. All of these elements must be dried and cooled appropriately, plus there must be screening in packing components, all of which work together to create this fertilizer.

Where To Find Companies That Produce Them

Businesses that manufacture these enormous industrial machines are numerous. Part of the reason is that they are in high demand every single year. Some companies have been doing this for much longer than others, especially upstart companies, that are simply trying to make a profit by getting into this very lucrative industry. At the very least, request as many estimates as you can to find out how much these units will cost. They can be quite expensive, but there will always be one business that undercuts the others, it also provides the very best materials and components.

Rotary Drum Granulator Production Line Design Layout for Large Scale NPK Fertilizer Production
Rotary Drum Granulator Production Line Design Layout for Large Scale NPK Fertilizer Production

If you need to obtain an NPK fertilizer production line, searching online will lead you to several of these industrial businesses. Consider their size, output, and how soon all of these components can be delivered. This information can be obtained by contacting these businesses directly. Eventually, you will have access to the very best NPK fertilizer production line in the industry at a cost that will be affordable.

More detailed info on npk fertilizer production, welcome go to https://fertilizerplantequiment.com/npk-fertilizer-production-line/

Why Using A Self-Propelled Compost Turner To Ferment Raw Materials Is Recommended?

Posted on by ebri

The production and use of self-propelled composting machine have been occurring for decades. They can accelerate the speed at which materials can be composted. Instead of waiting for the aerobic changes to occur naturally, farmers can speed up the process using these unique machines. There are many factors involved as to why they are so successful at converting materials into compost rapidly. The following information explains how these unique compost turners are so helpful at producing compost at an accelerated rate.

Why Do They Work So Well?

These are able to help produce compost much more quickly because they are self-propelled. Using the self-pused compost turner is able to accelerate the fermenting process of the manure, invigorating the microbial strains within the manure and allowing oxygen to do its part. In fact, as the compost turns via these machines, the speed at which the composting process occurs will be accelerated. There will also be a notable decrease in the temperature of the materials that are being composted. This is due to the constant turning of the manure, yet it will still compost so much faster.

Key Features Of These Machines

Some of the key features include their larger production capacity. Essentially, they are so large and self-propelled, they can do the work of multiple people. They are also designed to utilize energy in a much more efficient manner. Additionally, compost turners can be as long as 27 feet. There are drums on these machines which also help with the process, especially those that are belt-driven or use some form of hydraulics. Finally, you can control every aspect of these machines including how quickly they move. It is because of their advanced design, and efficiency levels, that composting can be accelerated.

Self-Propelled Composting Machine with Preferential Prices
Self-propelled compost turner uses low emissions diesel engineers as its power.

How To Obtain New Or Refurbished Ones

The newest ones will always have the latest technology and designs. However, they are going to be much more expensive. If possible, try to find one that is lower in price that is perhaps a few years old. If it has not been used before or is a refurbished model, you can still get many years of use from these machines. You also want to consider the size of the compost turners. Try to obtain one that will ensure you are composting processes will be as fast as possible. The sooner that you can produce compost, the faster you can use this with your crops to enrich the soil.

Self-propelled fermenting equipment is one of the more useful items that farmers use on an annual basis. They are designed to process a substantial amount of manure, even for medium to small-sized businesses. If you do not use any machinery for composting, this should be your first choice. It is designed to be easy to use yet very efficient. Prices for these machines can be six figures or more, yet it will be well worth the extra manure that you can process. In no time, you will have more than enough compost for your crops that can ensure a more productive harvest season.

The following link can help you to know more information of our machine, please click it.

https://www.fertilizerfactorymachine.com/self-propelled-compost-turner/