Top 5 Advantages of Using a Wet Granulation Machine

Since the 1950s, granulation has been frequently employed in the pharmaceutical and agricultural industries. While the science is much the same as it was over 70 years ago, granulation processes and equipment have improved, allowing for a wider range of applications.

Rotary Drum Granulator in Manufacturing for Shipping
Rotary Drum Granulator in Manufacturing for Shipping

Generally speaking, there are 2 methods main methods of granulation: dry and wet granulation. Wet granulation employs the use of water or a binder to stick particles together while dry does not. In this article, you’ll understand more about wet granulation and how it can benefit you.

What is Wet Granulation in Fertilizer Granulation?

Granulation is the process of combining and attaching primary powder particles to form larger, multiparticle entities called granules. Wet granulation is a size-enlargement method that involves agitating a liquid into a powder to produce agglomeration or grains. It is the most popular and oldest method of tablet production.

Wet granulation is becoming very popular in the agriculture industry, particularly in fertilizer production. It creates granular fertilizer with a higher moisture content than dry granulation, requiring the end product to be cooled and dried to solidify.

New Design Organic Fertilizer Granulator for Granulation Plant
New Design Organic Fertilizer Granulator for Granulation Plant

What Are Advantages Can I Get When Using the Wet Granulation Machine?

  1. Better Granule Forms

Wet fertilizer granulation includes forming granules directly on a granulator pan from the feedstock without the use of intermediate stages or seed ingredients. As a result, the product has a perfectly uniform cross-section.

The granules are more spherical and have better flow properties than powders. The moist granules are dried correctly and combined with other essential excipients before being compressed into granules, whether they are manufactured with a rotating drum, disc pan granulation, or spray granulation.

  1. Improved Content Consistency

Wet granulation changes the properties of formulation ingredients and allows them to overcome granulation problems. Moisture is kept at a constant level to ensure that the process does not cycle.

By preventing segregation of components of a homogenous powder mix during processing, transferring, handling, and/or storage, wet granulation lowers intra- and inter-batch variability. The approach has the advantage of permitting the safe and efficient granulation of materials that are either toxic or fundamentally difficult to granulate.

Disc Pan Granulation System
  1. Longer Lifespans for Machines

Low compression pressure can be used due to the improved compressibility of powders as a result of the wet granulation process. As such, machine wear is reduced, and the machine’s life is extended.

  1. Improved Product Solubility

The approach may improve the dissolving rate of poorly soluble fertilizers by introducing hydrophilic characteristics to the surface of the granules.

  1. Healthier Working Environs

Wet granulation minimizes the amount of dust produced during the manufacturing process, lowering the danger of cross-contamination and worker injury.

Granulation Solutions

Wet granulation is used to improve homogeneity, flow, consistency, solubility, compressibility, and even bioavailability of granule forms. We produce amazing wet granulation plants that use a one-of-a-kind blend of tried-and-true technology and bespoke solutions, regardless of your application or need.

Standard components such as our high shear mixer granulators and fluid bed dryers are used to come up with plants that are customised to the customer’s specific needs. Contact us today!

NPK Fertilizer Plant Set Up Guidance

The production of fertilizer will often include the use of nitrogen, potassium, and phosphorus. These are three of the most important components of any farming operation.

These elements are necessary for the growth of many different types of crops. Unfortunately, as one crop grows, it will actually deplete the soil of these nutrients. There are ways of injecting these materials into the soil to improve their deprivation, and there are also machines that can produce this fertilizer regularly. If you are looking for a brand-new NPK fertilizer line from sx, you must first assess how it is made and what the output is going to be.

NPK Granulation Line Installation Site
NPK Granulation Line Installation Site

Why Is This Fertilizer So Important?

As a plant grows, it needs to have access to very specific nutrients. Of those nutrients, potassium, phosphorus, and especially nitrogen are in high demand. These are often depleted in great abundance, depending upon the crops you are growing, and are not easily replaced through the natural process. Although you could rotate crops to replenish components like nitrogen, it is simply easier to inject these after creating the fertilizer. To do this yourself, will need to obtain the latest NPK fertilizer production line so that you have a constant source for this material.

How Are These Production Lines Set Up?

These are very elaborate apparatuses, literally entire factories, that are created for the sole purpose of creating this fertilizer. In the farming industry, there is no other form of fertilizer that is as important or in demand as NPK. There are machines that can also produce this fertilizer, at the commercial level, yet there are entire production lines that can be set up as well. They can produce power he fertilizer, as well as fertilizer pellets, all of which can be handled automatically by the systems.

NPK Powder Production Line Onsite Installation
NPK Powder Production Line Onsite Installation

These systems will include an area where materials are ground up into a fine powder. There is also the fertilizer mixer, and a component for the granulation process. All of these elements must be dried and cooled appropriately, plus there must be screening in packing components, all of which work together to create this fertilizer.

Where To Find Companies That Produce Them

Businesses that manufacture these enormous industrial machines are numerous. Part of the reason is that they are in high demand every single year. Some companies have been doing this for much longer than others, especially upstart companies, that are simply trying to make a profit by getting into this very lucrative industry. At the very least, request as many estimates as you can to find out how much these units will cost. They can be quite expensive, but there will always be one business that undercuts the others, it also provides the very best materials and components.

Rotary Drum Granulator Production Line Design Layout for Large Scale NPK Fertilizer Production
Rotary Drum Granulator Production Line Design Layout for Large Scale NPK Fertilizer Production

If you need to obtain an NPK fertilizer production line, searching online will lead you to several of these industrial businesses. Consider their size, output, and how soon all of these components can be delivered. This information can be obtained by contacting these businesses directly. Eventually, you will have access to the very best NPK fertilizer production line in the industry at a cost that will be affordable.

More detailed info on npk fertilizer production, welcome go to https://fertilizerplantequiment.com/npk-fertilizer-production-line/

Types Of Machines Used For Dry Granulation

The formation of powder fertilizer into pellets is called granulation. Dry granulating process is a unique process that does not involve the use of liquids like water or alcohol. It relies on the use of the physical force of the available machines to execute the procedure. Through compression provided, the materials will stick together then generate an output with a unique appearance. There is no chemical reaction taking place, unlike in the wet granulating process. The mechanism ensures that the production is of the highest quality. It is also convenient during transportation and uses. Nevertheless, below are the two mainly used types of machines in this process.

Dry Double Roller Extrusion Granulator

It is the typical type of equipment in dry granulation. The machine works on the principle of condensing then granulation of the dry materials. The production is intense to ensure an adequate output that can get utilized without any inconveniences. It has a mixing device that receives materials from the feeder. Feeding is uniform, thus an assurance of even mixing of the materials. Also, there is a cleaning machine fitted to prevent the elements from sticking on the roller sheets. It reduces the chances of wastages. There is an option of regulating the granulating ratio, depending on the demand that you could have. It is further efficient as it works promptly. There is minimal wastage of resources regarding raw materials and energy. Investing in the device has the potential to yield results and profits. It can meet any production capacity as well. Nonetheles, you can still utilize it in the production of compound fertilizers.

Dry Flat Die Pelletizer

The dry flat die pelletizer is another type of device used in dry granulation. It is a unique design working on the principle of physical pressing to execute its functions. Depending on the variation that you settle for, ensure it can regulate its strength to achieve quality output. Its manufacturing is suitable for the production of organic fertilizers. Nevertheless, you can employ it in the production of wood pellets or livestock feed. It is vital to work independently and produce results to meet any demand you could have. You can also combine it with other relevant machines in the organic fertilizer production line, and it will sync effortlessly. Such appliances include a crusher, automatic fertilizer dispenser, mixer, fertilizer compost machine, cooler, rotary drum dryer, and packing device. It is flexible to meet any specific demands that you could be having. Additionally, it comes with various moulds to allow for the formation of multiple sizes and shapes of the granules.

Dry granulation is quite a shorter and economical procedure of granulating fertilizer. Working with the machines, as mentioned above, will offer a wide range of benefits to ensure you work on low costs and large profits. The devices are smaller hence require less space for storage. However, the sizes do not affect their performance. They are suitable for mass or batch granulation, depending on your needs. The end product is uniform in size and shape due it high functionality levels.