If you’re planning to set up a complete organic fertilizer production line, here is what you need to know about the various processes involved in the production of organic fertilizer and the equipment needed for setting up that huge production line. Before we get into the nitty-gritty of the production line, the first thing you need to decide on is the type of raw material that will be converted into organic fertilizer ( The raw materials can be animal manure, compost, mushroom residue, biogas residue and other organic materials.). Another important thing you need to decide on is the capacity of the production line.
The equipment needed for production of hundreds of tons of organic fertilizer in a day is going to be a whole lot different from a small scale fertilizer plant (Click here to know how to set up a small scale organic fertilzier plant?). The type of machines will also depend on the type of raw material. If you are using chicken manure as the raw material, the production process will be a bit different as compared to using other materials. Once you have decided on the raw material and the capacity of the plant, it is time to begin your research on the machines needed for the production line.
Organic fertilizer is sold in various forms such as in powder form and in granule form. Both these forms have their own advantages and the decision will depend on the demand for a particular type of fertilizer in your market. Here is what you should know about the processing of organic manure fertilizer. Before the organic manure can be fertilized, it needs to be composted as animal manure contains a lot of harmful bacteria and if the fresh manure is fertilized directly, it has the potential to harm the plants.
For organic manure compost processing, you will also need to invest in a grinding machine as the animal manure will need to be crushed in order to convert it into powder form. One of the key processes in organic manure fertilizer production is granulation. There are several types of machines available in the market today that can help with granulator machines. Keep in mind that there are different kinds of granulation including dry granulation and wet granulation. Wet granulation is the preferred process as it is less challenging and can be used for processing a wide range of materials.
Once the fertilizer has been granulated, it needs to be dried as it contains a lot of moisture and cannot be transported in wet form. There are a couple of options available to you for drying. You can invest in a specific machine for the drying process or you can dry them naturally. Once it has been dried, you will need to invest in a screening machine in order to ensure uniform quality of the product.
The last step in this process is weighing and packing. Organic fertilizer or for that matter, all kinds of fertilizers are sold in bags of certain capacity and you will need to invest in a machine for this process. To conclude, there are a number of processes involved in organic fertilizer production. All of these processes can be automated with the help of high quality machinery sold by various manufacturers (Visit SX machinery: https://www.fertilizer-plants.com/). So, decide on the capacity of the plant and raw material to be used for production of fertilizer and get started with preparing a business plan for setting up your organic fertilizer production line.