How To Use An Organic Fertilizer Production Line Efficiently?

The production of compost, and the subsequent manufacturing of fertilizer, is a detailed process. It often involves multiple pieces of machinery. The creation of compost, over the course of many weeks, can be accelerated through machines that can turn the material rapidly. From there, the compost will dry, leading to materials that can be made into a powder, granulated, and subsequently formed into pellets. This is one of the most common ways that organic fertilizer is produced. Here is an overview of how organic fertilizer production lines are maintained.

3D Diagram of Pig Waste Disposal System
Complete pig manure disposal system for pig farms.

What Is A Organic Fertilizer Production Line

By definition, this type of organic fertilizer production line is able to utilize fertilizer, which is produced organically, to subsequently create pellets for fertilizing purposes. Some of these machines are able to create organic fertilizer from the waste materials from animals. Others can use municipal solid waste, sludge, industrial waste, and of course animal waste outside of what is on a farm. However, this is all done with machines that must be maintenance on a daily basis.

Machines Used With Organic Fertilizer Production

There are several machines involved in this process. The first is going to be a compost turner. These can either be smaller machines, manually operated, or those that are fully motorized. There will also be a solid liquid separator machine. This will allow the compost to be dried out extensively. This is necessary for the formation of the pellets of organic fertilizer. Additionally, organic fertilizer granulators will be needed. All of these machines will be maintenance on a daily basis.

Rotary Drum Chicken Manure Fertilizer Granulator
Rotary Drum Chicken Manure Fertilizer Granulator

How To Maintenance Organic Fertilizer Machines

There are several areas that will need to be maintenance over time. This will include the lubrication of all of the major components that move. There are hundreds of bearings that will have an operational life of several years. However, bearings can wear down without proper lubrication, which can be a costly problem to resolve. Additionally, checking for overheating is another factor to consider. This also involves ensuring that oil, and other lubricants, are properly maintained. Chains are needed for the entire system to mechanically function. They should be replaced if worn down and at least cleaned once every three days.

Small Scale Organic Fertilizer Prodution Plant
Small Scale Organic Fertilizer Prodution Plant

How To Improve Production Levels

Production levels can be increased dramatically in several different ways. You must make sure that the rotating gears are lubricated, which will ensure the highest possible production levels. The chassis of some of the machines will need to be dusted off, and impurities removed, on a daily basis. Should any of these impurities get into the mechanism, they can jam the entire system.

Regular maintenance is always important when using a organic fertilizer production line specifically for the manufacturing of organic pellets. These can be produced in the span of just a few hours, if everything is operating properly. The production of these materials is needed for all farms in order to inspire proper growth of crops. Whether this is owned by the farmer who is using it, or if it is utilized by a company producing pellets, these maintenance tips will extend the life of this machinery and production line indefinitely.

Everything You Want To Know About Organic Fertilizer Production Line

If you’re planning to set up a complete organic fertilizer production line, here is what you need to know about the various processes involved in the production of organic fertilizer and the equipment needed for setting up that huge production line. Before we get into the nitty-gritty of the production line, the first thing you need to decide on is the type of raw material that will be converted into organic fertilizer ( The raw materials can be animal manure, compost, mushroom residue, biogas residue and other organic materials.). Another important thing you need to decide on is the capacity of the production line.

200000 Ton Large Scale Manure Fertilizer Production Line
200000 Ton Large Scale Manure Fertilizer Production Line

The equipment needed for production of hundreds of tons of organic fertilizer in a day is going to be a whole lot different from a small scale fertilizer plant (Click here to know how to set up a small scale organic fertilzier plant?). The type of machines will also depend on the type of raw material. If you are using chicken manure as the raw material, the production process will be a bit different as compared to using other materials. Once you have decided on the raw material and the capacity of the plant, it is time to begin your research on the machines needed for the production line.

Chicken Manure Management Process
Chicken Manure Management Process

Organic fertilizer is sold in various forms such as in powder form and in granule form. Both these forms have their own advantages and the decision will depend on the demand for a particular type of fertilizer in your market. Here is what you should know about the processing of organic manure fertilizer. Before the organic manure can be fertilized, it needs to be composted as animal manure contains a lot of harmful bacteria and if the fresh manure is fertilized directly, it has the potential to harm the plants.

Organic Manure Compost Bin (Customized Size)
Organic Manure Compost Bin (Customized Size)

For organic manure compost processing, you will also need to invest in a grinding machine as the animal manure will need to be crushed in order to convert it into powder form. One of the key processes in organic manure fertilizer production is granulation. There are several types of machines available in the market today that can help with granulator machines. Keep in mind that there are different kinds of granulation including dry granulation and wet granulation. Wet granulation is the preferred process as it is less challenging and can be used for processing a wide range of materials.

New Design Organic Fertilizer Granulator for Granulation Plant
New Design Organic Fertilizer Granulator for Granulation Plant

Once the fertilizer has been granulated, it needs to be dried as it contains a lot of moisture and cannot be transported in wet form. There are a couple of options available to you for drying. You can invest in a specific machine for the drying process or you can dry them naturally. Once it has been dried, you will need to invest in a screening machine in order to ensure uniform quality of the product.

The last step in this process is weighing and packing. Organic fertilizer or for that matter, all kinds of fertilizers are sold in bags of certain capacity and you will need to invest in a machine for this process. To conclude, there are a number of processes involved in organic fertilizer production. All of these processes can be automated with the help of high quality machinery sold by various manufacturers (Visit SX machinery: https://www.fertilizer-plants.com/). So, decide on the capacity of the plant and raw material to be used for production of fertilizer and get started with preparing a business plan for setting up your organic fertilizer production line.