Tag: better organic fertilizer granule manufacturing

How to Choose the Right Organic Fertilizer Production Equipment for Your Plant?

Posted on by ebri

If you’re planning to set up an organic fertilizer production line, selecting the right equipment is the most crucial step for ensuring efficiency, quality, and profitability. Whether you are handling animal manure, crop residues, or food waste, the right machines can transform raw materials into valuable, eco-friendly fertilizers.

In this blog, we’ll walk you through the essential organic fertilizer production equipment and how to choose machines tailored to your production goals.

 Why Equipment Choice Matters in Organic Fertilizer Manufacturing

Organic fertilizer granulation line is not just about composting waste—it’s a well-engineered process that involves fermentation, processing, granulation, and packaging. The right equipment can:

  • Boost production efficiency

  • Ensure nutrient retention and microbial survival

  • Lower energy and labor costs

  • Improve product quality and market competitiveness

 Common Organic Fertilizer Production Equipment

Here’s a breakdown of the core machines used in a typical production line:

organic fertilizer granulation line
organic fertilizer granulation line

1. Composting Machine

  • Types: Windrow compost turner, groove type turner, in-vessel fermenter

  • Purpose: Accelerate aerobic fermentation and remove harmful pathogens

  • Tip: In-vessel fermenters are ideal for odor control and fast processing in urban or indoor settings.

2. Crushing Equipment

  • Example: Vertical crusher, semi-wet crusher

  • Function: Breaks down fermented materials into fine powder

  • Application: Essential before granulation or mixing stages

3. Mixing Machine

  • Type: Horizontal mixer

  • Purpose: Evenly blend organic base material with functional microbial strains or additives

  • Advantage: Ensures consistent fertilizer quality

4. Organic Fertilizer Granulator

  • Types: Disc granulator, rotary drum granulator, extrusion granulator

  • Use: Turns powder into uniform granules for easier storage, transport, and application

  • Note: Wet granulation machines like rotary drum granulators require a drying system.

5. Drying & Cooling System

  • Needed for: Granular fertilizer lines

  • Equipment: Rotary dryer and rotary cooler

  • Purpose: Reduce moisture and harden granules for long-term storage

6. Screening Machine

  • Role: Remove oversize and undersize particles for uniform final products

  • Optional: Return oversized granules to crusher for reprocessing

7. Automatic Packaging Machine

  • Function: Accurately weigh and seal bags

  • Capacity: Available for 25–50 kg bags or bulk packaging

 How to Customize Equipment for Your Organic Fertilizer Project?

Every project is different. Here are three factors to consider when configuring your equipment list:

  • Raw Materials
    Cow dung, chicken manure, sludge, or biogas residue—each has its own processing needs.

  • Product Type
    Powdered fertilizer requires fewer machines, while granulated fertilizer needs a complete drying and cooling system.

  • Production Scale
    From 1 t/h to 20 t/h—we can match the right capacity machines to your output goals.

  • Click here to get more details ! 

 Why Choose YUSHUNXIN Equipment?

At YUSHUNXIN, we specialize in customized organic fertilizer equipment solutions. Our advantages include:

  •  Over 20 years of manufacturing experience

  •  Modular equipment design for easy scaling

  •  On-site installation and training support

  •  Free plant layout and cost estimate

  •  Successful projects in over 30 countries

 Need Help Building Your Organic Fertilizer Plant?

From composting to granulation, we offer full-process equipment and solutions to match your materials, budget, and local market. Whether you’re starting small or scaling up, our team is ready to assist. Contact us now for a free consultation and quotation: https://www.fertilizerequipmentprice.com/organic-fertilizer-granulation-plant/

How To Make Compost Into Organic Fertilizer Pellets

Posted on by ebri

To convert compost into organic fertilizer pellets, you can follow these general steps:

Prepare the Compost

Ensure that your compost is mature and fully decomposed. Mature compost is dark, crumbly, and has a pleasant earthy smell. If necessary, crushing compost into finer powder and screening out any large or undecomposed materials from the compost. This is greatly beneficial for making quality compost pellets fertilizer.

Compost pellet making process
Compost pellet making process

Adjust Moisture Content

Check the moisture content of the compost. It should be moist but not overly wet. If the compost is too dry, sprinkle water and mix well. If it’s too wet, allow it to dry out slightly or add dry organic materials like straw or sawdust to absorb excess moisture.

Preparing the granulation Mixture

In some cases, compost alone may not be suitable for granulation due to its texture or nutrient content. It may require additional ingredients to improve pellet quality. Common additives include organic binders like starch or molasses, which help hold the pellet together during the pelletizing process.

Select a Pelletizer

Choose a suitable compost pellet machine based on your requirements and scale of operations. Pelletizers can vary in size and design, such as flat die pellet mills or ring die pellet mills, which compress the compost into uniform pellets. Click here to know more.

Pelletizing Process

Follow the instructions provided by the pelletizer manufacturer to operate the machine. Generally, the process of compost granulation involves feeding the compost mixture into the pelletizer, which process the material into cylindrical or spherical pellets. The pelletizer typically makes use of the rotation of granulator to make compost powder roll into pellets. In addition, there also is granulation machine of compost that has a die or mold with small holes through which the compost mixture is forced under pressure, forming the pellets.

Drying the Pellets

Once the pellets are formed, they need to be dried to reduce their moisture content and increase their stability. Spread the pellets in a well-ventilated area, protected from direct sunlight, or use a drying machine if available. Aim for a moisture content of around 10-15% in the dried pellets.

Cooling and Screening

After drying, allow the pellets to cool down before storing or further processing. This step helps to prevent moisture condensation and maintain pellet integrity. You can also pass the pellets through a screen or sieve to remove any oversized or misshapen pellets.

Packaging and Storage

Package the organic fertilizer pellets in suitable containers such as bags or sacks. Label the packages with product information, including the nutrient content and application instructions. Store the pellets in a cool, dry place away from direct sunlight to maintain their quality and prevent moisture absorption.

It’s important to note that the specific pelletizing process may vary depending on the equipment and techniques used. It’s recommended to refer to the instructions provided by the pelletizer manufacturer and adjust the process according to your specific needs and equipment specifications. Here, you can visit  https://www.fertilizerbusinessplan.com/compost-pellet-machine/  for reference.