Lithium-ion Battery Recycling Process

The processing of scrapped lithium batteries is a technology-intensive and costly task. By using our electronic waste recycling equipment to process lithium-ion batteries, recycling efficiency can be improved. If you are interested in lithium-ion battery recycling equipment, please click here.
It first uses a conveyor to send the waste lithium batteries to the primary shredder for preliminary shredding. This process will tear the scrapped lithium batteries into smaller pieces for subsequent processing. The shredded materials are sent to the secondary shredder through the conveyor for deeper shredding. The purpose of this step is to crush the materials into smaller particles for subsequent sorting and extraction.

Working drawing of shredder
Working drawing of shredder

The secondary shredded materials enter the conveyor. During this process, we set up magnetic separation equipment, so that the iron part can be sorted out from the materials, which improves the recycling rate of resources.

The sorted materials are sent to the airflow sorter through the conveyor. The induced draft fan and the cyclone feeder are used to separate the diaphragm paper in the positive and negative electrodes. Then the sorted positive and negative electrodes enter the third-stage shredder for fine shredding. The goal of this step is to crush the materials to a particle size of about 20 mesh, making further extraction and separation smoother.

The crushed material passes through the conveyor and enters the linear screening machine to screen out the black powder. Then, the successfully ground copper and aluminum pass through the conveyor to the specific gravity separator to sort out copper and aluminum. The unsuccessfully ground materials enter the grinder again and pass through the linear screen and specific gravity separator again to successfully obtain the separated copper and aluminum.

Pulse dust collector for lithium battery recycling
Pulse dust collector for lithium battery recycling

All ultrafine dust is introduced into the pulse dust collector by the negative pressure system for collection. This step is designed to prevent dust from polluting the environment. The filtered exhaust gas will continue to be sent by the negative pressure system to the exhaust gas treatment equipment for air purification. This process is to ensure that the exhaust gas emissions meet the national environmental protection standards. Only after this step can the cleaned exhaust gas be discharged into the environment. In general, this treatment process fully reflects the concept of environmental protection and resource recycling, and realizes the high-efficiency and high-quality recycling of lithium battery waste materials. If you are interested in more electronic waste recycling equipment, please click on our website:https://www.e-recy.com/

How To Process Lithium Batteries Using A Double-Shaft Shredder

With the popularization and replacement of electronic products, batteries have become an indispensable source of energy in our daily lives. However, as the use of batteries increases year by year, the problem of handling waste batteries has become increasingly prominent. Among them, lithium batteries, as a common type of battery, contain heavy metals and compounds that are harmful to the environment and the human body, which are particularly complicated and dangerous to handle. In this context, the double-axis shredder, as a professional and efficient processing equipment, has become one of the first choices for handling waste lithium batteries. If you are interested in lithium battery recycling, please click here.

In order to better understand how to use the double-axis shredder to process lithium batteries, we first need to understand the working principle and advantages of the double-axis shredder. The double-axis shredder adopts a double-axis rotation design. Through the shear and impact force generated by high-speed rotation, the waste lithium batteries can be completely shredded into fine particles. At the same time, the double-axis shredder has automatic control and intelligent sensing technology, which can accurately identify and process different types of lithium batteries to ensure the safety and efficiency of the processing process.

Lithium battery recycling process flow chart.
Lithium battery recycling process flow chart.

When using the double-axis shredder to process lithium batteries, we need to pay attention to the following points. First of all, to ensure the normal operation of the double-axis shredder, the equipment needs to be regularly inspected and maintained to ensure its performance and safety. Secondly, when handling lithium batteries, it is necessary to strictly abide by relevant environmental protection and safety regulations to avoid leakage and pollution of harmful substances. In addition, during the processing, it is also necessary to pay attention to the fire and explosion that may be caused by the chemical reaction inside the lithium battery and take corresponding protective measures. Finally, for the used lithium batteries that have been processed, they need to be classified, recycled, or safely processed to achieve the recycling of resources and the closure of the safe processing link.

Compared with traditional processing methods, the use of a double-axis shredder to process lithium batteries has obvious advantages and benefits. First, the double-axis shredder can efficiently shred the used lithium batteries into fine particles, making subsequent processing and classification easier and more convenient. Secondly, the double-axis shredder can accurately process and identify various types of lithium batteries through automatic control and intelligent sensing technology, improving the efficiency and safety of the processing process. In addition, after the used lithium batteries are processed by the double-axis shredder, the recycling technology can be used to extract valuable components and recycle resources, reducing environmental pollution and waste of resources.

pcb dismantling machine
pcb dismantling machine

In summary, the use of a double-axis shredder to process lithium batteries is an efficient, safe, and environmentally friendly processing method. With the continuous increase of waste lithium batteries, double-shaft shredders play an important role in practice. In the future, we can further develop and improve the technology of double-shaft shredders, improve their processing efficiency and precision, and at the same time strengthen the recycling and safe treatment of lithium battery waste, promote the development of the circular economy, and make greater contributions to environmental protection and sustainable development. If you are interested in electronic waste recycling equipment or recycling process, please click on our website:https://www.e-recy.com/

The Importance Of E-waste Recycling Equipment

With the popularization of electronic products and the acceleration of replacement speed, the treatment of electronic waste (e-waste) has attracted more and more attention. E-waste contains many hazardous substances, such as heavy metals and organic compounds, which pose potential risks to the environment and human health. In addition, recycling e-waste can also bring certain economic benefits. Therefore, the importance of e-waste recycling equipment cannot be ignored. If you are interested in e-waste recycling equipment, please visit our website:https://www.e-recy.com/

First of all, e-waste recycling equipment can effectively deal with discarded electronic products. For example, the dual-axis shredder can effectively shred electronic waste. If you are interested in a double-shaft shredder, please click here. And airflow screening machines for effective screening of materials. These devices are highly automated and efficient and can break down waste electronics into recyclable and processable parts. With proper handling and separation processes, these devices can recover and reuse many useful materials, such as metals and plastics. This not only facilitates the rational use of resources but also reduces the demand for raw materials, thereby reducing environmental pressure.

The shredder when the photovoltaic panel is recycled
The shredder when the photovoltaic panel is recycled

Secondly, e-waste recycling equipment can safely dispose of hazardous substances. Many electronic products contain harmful substances such as heavy metals and organic compounds, and if they are discarded or improperly disposed of without proper treatment, they will pollute soil, water, and air. By using advanced separation and treatment technology, e-waste recycling equipment can effectively remove or transform these harmful substances, reducing the potential harm to the environment and health. For example, the commonly used water spray tower, pulse dust collector, and other dust removal equipment.

In addition, e-waste recycling equipment has economic benefits. With the development of the e-waste recycling industry, more and more waste electronic products are being recycled and reused, which not only provides profit opportunities for enterprises but also creates jobs. At the same time, the development of electronic waste recycling equipment has also promoted the progress of related technologies and industries and injected new impetus into economic development.

Photovoltaic panel recycling production line
Photovoltaic panel recycling production line

To sum up, the importance of e-waste recycling equipment cannot be ignored. They can efficiently and safely dispose of waste electronic products, reducing resource waste and environmental pollution. With the continuous progress of science and technology and the pursuit of sustainable development, electronic waste recycling equipment will play a more important role in the future, contributing to the construction of a green and environmentally friendly society.